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[Data] Excel Usable on the Manufacturing Floor (VLOOKUP Edition) (Free Download)

"I want to be able to use VLOOKUP." "I want to know how to use it in practice within the factory." If you are such a person, please read on!

"I have learned to use the SUM function and the IF function in Excel. What function should I study next?" "It seems that the VLOOKUP function is convenient, but I don't know how to use it specifically." "How is VLOOKUP used in manufacturing sites?" This document has been created for those who have such concerns. Once you can use VLOOKUP, you can consolidate data scattered in various places into a single table. In this document, we will introduce a case of combining two tables: one that summarizes the departments responsible for each part and another that summarizes the inventory count for each part.

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[Data] Thinking in Numbers! Decision-Making in Manufacturing (Defect Rate from the Perspective of Production Plants)

"It's often said to 'think in numbers,' but what does that specifically mean?" I will explain using concrete examples related to improving defect rates!

In the manufacturing industry, overseas production has become the norm. Many companies are developing new technologies while conducting daily production at domestic factories as mother plants, and producing high-volume mass-produced goods at overseas factories. There are various perspectives on where to establish production bases, such as "local production for local consumption," "risk diversification," and "reshoring." In this document, we will assume a scenario where the same product is produced at both domestic and overseas factories, and we will examine a numerical decision-making example based on the question: "In order to improve the defect rate, which is more advantageous—increasing production at the domestic factory or reducing the defect rate at the overseas factory?" (It is assumed that the domestic factory has a relatively lower defect rate compared to the overseas factory).

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[Information] How to Determine Estimated Prices - Series 4 - (Free Download Available)

"When the production lot is changed, how does the wage rate differ?" I will explain using specific numbers.

Manufacturing costs vary depending on factors such as processing methods, machinery used, setup time, and processing time. In this document, we will examine how manufacturing costs change when altering the production lot size during mass production using machining centers and NC lathes, using specific figures as examples. *It may be easier to understand if you read "How to Determine Quotation Prices - Series 1: Basic Concepts of Labor Rates" first. *Please note that the figures used in this document are merely examples and may not accurately reflect the actual circumstances of individual companies.

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[Information] How to Determine Estimated Prices - Series 10 - (Free Download Available)

"What happens to the manufacturing cost when using irregular materials?" I will explain using specific numbers.

Manufacturing costs vary depending on processing methods, machinery used, setup time, processing time, and other factors. In this document, we will examine how the use of irregular materials affects manufacturing costs, using specific figures, with the metal processing industry as an example. *It may be easier to understand if you read "How to Determine Quotation Prices - Series 1: Basic Concepts of Labor Rates" first. *Please note that the figures used in this document are merely examples and may not accurately reflect the actual circumstances of individual companies.

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[Video Material] Management Decision: The Merits of Acquiring New Projects. Explained Using Numbers!

"Shall we take on the production of the new product? Or should we refrain from it?" I will answer that!

Isn't there a chance that you don't really understand how factory operations are actually connected to profits? In this video, we will explain the relationship between operations and profits through an example of whether to take on the production of a new product or to refrain from it.

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[Video Material] Materials, work-in-progress, finished goods. In what state should inventory be held?

I will answer the question, 'At what stage should we hold inventory?'

"The inventory amount doesn't seem to decrease." "On the other hand, there are products that are always in short supply." When managing inventory, the challenges never end. What kind of mindset should one have when conducting inventory management in the manufacturing industry? In this video, we explain the basics of inventory management, specifically at which stage—raw materials, work-in-progress, or finished goods—inventory should be held.

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[Video Material] "Reduce Inventory by Reducing Defective Products!"

"What is the relationship between reducing defective products and inventory management?" I will answer that!

The inventory amount doesn't decrease easily. On the other hand, there are products that are always in short supply. When managing inventory, the challenges never end. What kind of mindset should one have when conducting inventory management in the manufacturing industry? This video explains the basics of inventory management, focusing on the reduction of defective products.

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Hot water machine parts

24-hour full operation and a consistent manufacturing system by our company to meet a wide range of needs in the industrial sector.

Sankyo Manufacturing Co., Ltd. is engaged in the manufacturing and sales of water heater parts, automotive parts, disaster prevention equipment parts, plumbing-related parts, semiconductor equipment parts, and the development of inspection devices. Our manufacturing line is set up to operate 24 hours a day, seven days a week. We have the equipment and system to carry out consistent manufacturing from processing to assembly. With our unique "no defective products" system, we achieve 100% quality in our manufacturing. 【Processing Technology】 ■ Cutting Processing: NC Lathe ■ Cutting Processing: Machining Center ■ Pipe and Brazing Processing *For more details, please download the PDF or feel free to contact us.

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[Information] How to Determine Quotation Prices - Series 1 - (Free Download Available)

How is the labor rate (processing rate, charge) determined when calculating the estimated price? I will explain using specific numbers.

When estimating new products in the manufacturing industry, I believe calculations are based on the "rate" (which may be referred to by various names such as "processing rate" or "charge," but in this document, we will call it "rate"). For newcomers who have just joined the company, there may be many who say, "Our company has a set rate of ●● yen/minute, and we calculate estimates based on that, but I don't really understand how that number is determined." This document will look at how the rate is calculated and the basic concepts behind it. *Please note that this document aims to explain things as clearly as possible, so there are parts where detailed explanations have been simplified.*

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[Material] Basic Series of Geometric Tolerances 6 - Perpendicularity - (Free Download)

"What is 'right angle'?" This is a document that also mentions usage examples and measurement methods!

When performing turning or milling operations, the workpiece may retain traces of the cutting tool, and due to the effects of distortion or deflection during processing, there may be some deviation from the ideal shape. Geometric tolerances are used to indicate how much deviation from the ideal shape is acceptable. By understanding geometric tolerances, one can grasp the designer's intent behind the drawings. This also clarifies how to proceed with processing and inspection based on specific references. This document explains "perpendicularity," a type of geometric tolerance. It will cover not only the definition but also when it is used and the measurement methods associated with it.

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[Video Material] The Mechanism of Inventory Accumulation. Explained through Simulation!

"Why is the inventory piling up even though I'm working hard?!" If you're facing such concerns, please watch the video!

Even though I'm working hard, why does the inventory keep increasing every day? This time, I will explain the reason through a simulation! If you are struggling with inventory management or want to reduce excess stock, please take a look! (This is a series of three videos.)

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[Video Material] How to Determine Quotation Prices 1: Revealing the Behind-the-Scenes of Pricing!

I will answer the question, 'How should I calculate the estimated price?'

When estimating new products in the manufacturing industry, I believe calculations are based on the "rate" (which may be referred to in various ways such as "processing rate" or "charge," but here we will call it "rate") specific to each company. For newcomers who have just joined the company, there may be many who say, "Our company has a fixed rate of ●● yen/minute, and we calculate estimates based on that, but I don't really understand how that number is determined." In this video, we will look at how the rate is calculated and the basic concepts behind it.

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[Video Material] Management Decision: In-house or Outsourcing. Explained Using Numbers!

I will answer the question: 'In-house production or outsourcing?'

Isn't it true that you sometimes don't quite understand how factory operations are actually connected to profits? In this video, we will explain the relationship between operations and profits through an example of whether to continue in-house production or outsource when a request for increased product production comes in.

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[Video Material] "Standardization of Components" Reduces Inventory!

"What are the benefits of standardizing components?" I will answer that!

The inventory amount doesn't seem to decrease easily. On the other hand, there are products that are always in short supply. When managing inventory, the challenges never end. What kind of mindset should one have when conducting inventory management in the manufacturing industry? This video explains the basics of inventory management, focusing on the standardization of materials.

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